Inoxpa Mixers

Product Details:

Application:

• The ME-4100 series of the inline high shear mixers offers a possibility to pump, disperse, homogenize and emulsify products with one and the same equipment.
• Numerous chemical, food-processing, pharmaceutical and cosmetics production processes require this system as there are lines with ingredient separation or due to the lack of space inside the tanks to install vertical or bottom of the tank mixers.
• These mixers are especially useful in already existing plants.
• They can work with a recirculation tank reaching the best efficiency after several passes of the product through the mixer.

Operating Principle:

• The casing is similar to a casing of a centrifugal pump, it houses the stator and the rotor. It is characterised by a high shear due to an adjusted tolerance between the rotor and the stator and the high speed of the rotor.
• The product is suctioned through the inlet and the rotor pushes it to the stator. Passing through the slots of the stator the product is mechanically sheared, the particles are sheared by the rotor at the speed of more than 20 m/s.
• And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.
• If the viscosity of the product is higher than 200cP, it is recommended to put an auxiliary pump at the inlet of the mixer, and if a high discharge pressure is required, it is necessary to assemble another auxiliary pump.

Design And Features:

• High shear, particle size reduction to less than 100 microns.
• Sanitary single mechanical seal.
• Slotted head (standard).
• Various easily interchangeable working heads.
• Completely CIPable design.
• Drain port connection (in the casing): clamp DN-3/4".
• Standard connections: Clamp ISO-2852.
• Close-coupled construction, small baseplate.
• Motor shroud.
• Motors: IEC B35, IP 55, F-class insulation.

Options:

• Disintegration head.
• Fine screen head.
• Cooled or pressurised mechanical seal.
• Connections: DIN 11851, SMS, flanges...
• Baseplate with antivibration legs.
• Trolley with/without control panel.
• Mirror polish Ra<0.5µm for the pharmaceutical applications.
• Other motor protections.
• Model ME-4130: possibility of a bare shaft construction.

Product Details:

The ME-4100 series of the inline high shear mixers offers a possibility to pump, disperse, homogenize and emulsify products with one and the same equipment.
Numerous chemical, food-processing, pharmaceutical and cosmetics production processes require this system as there are lines with ingredient separation or due to the lack of space inside the tanks to install vertical or bottom of the tank mixers.
These mixers are especially useful in already existing plants.
They can work with a recirculation tank reaching the best efficiency after several passes of the product through the mixer.

Operating principle :
The casing is similar to a casing of a centrifugal pump, it houses the stator and the rotor. It is characterised by a high shear due to an adjusted tolerance between the rotor and the stator and the high speed of the rotor.
The product is suctioned through the inlet and the rotor pushes it to the stator. Passing through the slots of the stator the product is mechanically sheared, the particles are sheared by the rotor at the speed of more than 20 m/s.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.

Features :

• High shear, particle size reduction to less than 100 microns.
• Sanitary single mechanical seal.
• Slotted head (standard).
• Various easily interchangeable working heads.
• Completely CIPable design.
• Drain port connection (in the casing): clamp DN-3/4".
• Standard connections: Clamp ISO-2852.
• Close-coupled construction, small baseplate.
• Motor shroud.

Options :

• Disintegration head.
• Fine screen head.
• Cooled or pressurised mechanical seal.
• Connections: DIN 11851, SMS, flanges...
• Baseplate with antivibration legs.
• Trolley with/without control panel.
• Mirror polish Ra<0.5µm for the pharmaceutical applications.
• Other motor protections.
• Model ME-4130: possibility of a bare shaft construction.

Product Details:

The ME-4100 series of the inline high shear mixers offers a possibility to pump, disperse, homogenize and emulsify products with one and the same equipment.
Numerous chemical, food-processing, pharmaceutical and cosmetics production processes require this system as there are lines with ingredient separation or due to the lack of space inside the tanks to install vertical or bottom of the tank mixers.
These mixers are especially useful in already existing plants.
They can work with a recirculation tank reaching the best efficiency after several passes of the product through the mixer.

Operating principle :
The casing is similar to a casing of a centrifugal pump, it houses the stator and the rotor. It is characterised by a high shear due to an adjusted tolerance between the rotor and the stator and the high speed of the rotor.
The product is suctioned through the inlet and the rotor pushes it to the stator. Passing through the slots of the stator the product is mechanically sheared, the particles are sheared by the rotor at the speed of more than 20 m/s.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.

Features :

• High shear, particle size reduction to less than 100 microns.
• Sanitary single mechanical seal.
• Slotted head (standard).
• Various easily interchangeable working heads.
• Completely CIPable design.
• Drain port connection (in the casing): clamp DN-3/4".
• Standard connections: Clamp ISO-2852.
• Close-coupled construction, small baseplate.
• Motor shroud.

Options :

• Disintegration head.
• Fine screen head.
• Cooled or pressurised mechanical seal.
• Connections: DIN 11851, SMS, flanges...
• Baseplate with antivibration legs.
• Trolley with/without control panel.
• Mirror polish Ra<0.5µm for the pharmaceutical applications.
• Other motor protections.
• Model ME-4130: possibility of a bare shaft construction.

Product Details:

Application:

• The 8100X series multitooth mixers are employed in the applications requiring high shear for achieving a thorough emulsification.
• Until now mills and homogenisers have been used for production of high quality emulsions. The 8100X series mixers achieve similar results and present a more hygienic solution at a lower price.
• Among the products that can be prepared with this mixer there are mayonnaises, high quality body care products, pharmaceutical and veterinary solutions.

Operating principle:

• The traditional rotor/stator mixers produce point shear at the moment the rotor drives the product through the slots of the stator, and the 8100X series mixers are made up of many concentric rows of teeth.
• The product enters through the centre of the mixer and moves outward through the radial channels between the rotor/stator teeth. Tolerances are very close, and the tip speed (up to 50 m/s) and the shear rates are very high.

Design and features:

• High shear. Particle size reduction to less than 10 micrometer.
• Tip speed up to 50 m/s.
• Sealing system: sanitary single cooled mechanical seal.
• Adjustment of different tolerances between the rotor and stator.
• CIP compatible design.
• Standard connections: Clamp ISO-2852.
• Assembly with pulleys and belts.
• Clamp drain port.
• Motors: IEC B3, IP 55, F class insulation, 3000 rpm.

Options:

• Double mechanical seal.
• Other mechanical seal and gasket materials.
• Connections: DIN 11851, SMS, RJT, …
• Motors with other protections.
• Speed adjustment: frequency converter or change of relation of pulleys.
• Control panel.

Materials:

• Parts in contact with the media: AISI 316L
• Other steel parts: AISI 304
• Seal (standard): C / SiC
• Gaskets (standard): EPDM

Additional Information:

• Item Code: 8100X

Product Details:

Application:

• The ME-6100 series of the high shear bottom of the tank mixers present a highly hygienic solution for the processes of dispersion, emulsifying, homogenisation and disintegration of solids in the food-processing, cosmetics, pharmaceutical and fine chemistry industries.
• These mixers can be used either in open or closed tanks at atmospheric pressure or under pressure/vacuum.
• The bottom of the tank mixers are designed for the applications of the highly viscous media and intended for work with anchor type agitators.

Operating Principle:

• The high speed and adjusted tolerances between the rotor and the stator result in high suction potential, the product is suctioned and driven to the centre of the head.
• The product is suctioned from the upper part of the head and the rotor thrusts it radially.
• Passing through the opening of the stator the product is mechanically sheared, the particles are sheared by the rotor at 20 m/s. And finally this flow is hydraulically sheared leaving the stator through the slots at a high speed.

Design And Features:

• High shear, particle size reduction to less than 100 microns.
• Access to the mechanical seal from the inside of the tank.
• Single sanitary mechanical seal.
• Possibility to replace the stator without disassembling the mixer.
• The circulation is promoted as the stator is geometrically higher than the rotor .
• Motors: IEC B5, IP 55, F-class insulation.
• Easy cleaning and sterilisation (CIP/SIP).
• Various easily interchangeable head models.
• Slotted head.

Options:

• Flushed mechanical seal.
• Pressurised mechanical seal by means of a lip seal or double mechanical seal.
• Disintegrating head.
• Fine screen head.
• Bare shaft construction for big size models, transmission by pulleys and belts.
• Assembly of cutters and propeller on the upper part of the rotor.
• Surface finish: Ra ≤ 0,5 μm for the pharmaceutical applications.
• Other motor protections.

Product Details:

The ME-4100 series of the inline high shear mixers offers a possibility to pump, disperse, homogenize and emulsify products with one and the same equipment.
Numerous chemical, food-processing, pharmaceutical and cosmetics production processes require this system as there are lines with ingredient separation or due to the lack of space inside the tanks to install vertical or bottom of the tank mixers.
These mixers are especially useful in already existing plants.
They can work with a recirculation tank reaching the best efficiency after several passes of the product through the mixer.

Operating principle :
The casing is similar to a casing of a centrifugal pump, it houses the stator and the rotor. It is characterised by a high shear due to an adjusted tolerance between the rotor and the stator and the high speed of the rotor.
The product is suctioned through the inlet and the rotor pushes it to the stator. Passing through the slots of the stator the product is mechanically sheared, the particles are sheared by the rotor at the speed of more than 20 m/s.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.

Features :

• High shear, particle size reduction to less than 100 microns.
• Sanitary single mechanical seal.
• Slotted head (standard).
• Various easily interchangeable working heads.
• Completely CIPable design.
• Drain port connection (in the casing): clamp DN-3/4".
• Standard connections: Clamp ISO-2852.
• Close-coupled construction, small baseplate.
• Motor shroud.

Options :

• Disintegration head.
• Fine screen head.
• Cooled or pressurised mechanical seal.
• Connections: DIN 11851, SMS, flanges...
• Baseplate with antivibration legs.
• Trolley with/without control panel.
• Mirror polish Ra<0.5µm for the pharmaceutical applications.
• Other motor protections.
• Model ME-4130: possibility of a bare shaft construction.

Product Details:

The ME-4100 series of the inline high shear mixers offers a possibility to pump, disperse, homogenize and emulsify products with one and the same equipment.
Numerous chemical, food-processing, pharmaceutical and cosmetics production processes require this system as there are lines with ingredient separation or due to the lack of space inside the tanks to install vertical or bottom of the tank mixers.
These mixers are especially useful in already existing plants.
They can work with a recirculation tank reaching the best efficiency after several passes of the product through the mixer.